The conventional method for processing transformer core column pieces using silicon steel sheet transverse cutting line is a production line formed by one unwinding machine, one feeding machine, two shearing machines, and one V-shaped punching machine. Large equipment generally requires the construction of buffer pits in the workshop. Due to the large land area, high power consumption, and slow processing speed involved in such a production line, it is a bit wasteful for processing hexagonal core column pieces (middle column pieces), and of course, it will not be idle for equipment that has already been purchased, because such a production line can better reflect its advantages for processing edge pieces and yoke pieces. The addition of middle column silicon steel sheet transverse cutting line is precisely to complement the advantages of these equipment.
Computer automated cutting of yoke pieces, edge columns, symmetrical center columns, angled center columns, and rectangular pieces; As well as vertical/horizontal stepping plates, it realizes the manufacturing of fully functional transformer cores, providing high-precision and high-efficiency production. Automatic feeding, punching, V-hole punching, cutting, and length compensation functions are completed simultaneously during the automatic production process. The human-machine interface software is clear and easy to use, and the control system has multiple automatic calculation functions. Production can be achieved by inputting basic dimensional data.
Simple mechanical positioning of silicon steel sheet transverse cutting line. This design is designed to meet the urgent needs of the factory, based on the principles of low cost, fast turnover, and early product release. The existing standard equipment in the factory is utilized as much as possible in the design, and the necessary learning machines are kept simple in structure. Therefore, the mechanization level of the production line is not high, and manual assistance from workers is required for positioning and picking up pieces. The V-shaped mouth of the choke and the sharp corner of one end of the center pillar are punched on a separately controlled open press to simplify the production line. The electrical part should also be simplified as much as possible.
Next is the training on the use of carving machine tools. After theoretical knowledge training, it is necessary to introduce the understanding and use of tools, so that operators can have a clear understanding of common tools, carving motor speed, travel speed, precautions, etc. Operators must be familiar with the application of tools.
The next step is to familiarize oneself with the application scope of materials. Operators must be familiar with the application scope of various materials, familiar with different materials, thicknesses, and sizes of finished products, and master different carving methods for different materials.
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